1.配置高像素CCD放大鏡頭,輔助程式示教及編輯功能,精度更高更精確,圖像更清晰。方便區(qū)塊程式和單步程式編輯及修改。
Equipped with high pixel CCD magnifying lens, auxiliary program teaching and editing function, higher precision and clearer image. It is convenient to edit and modify block program and single step program.
2.兩平臺交互工作的PCB的上下料裝置,能有效地降低機器閑置時間,從而達到理想的生產(chǎn)效率。
The loading and unloading device of PCB with two interactive platforms can effectively reduce the idle time of the machine, so as to achieve the ideal production efficiency.
3.自動MARK點定位校正系統(tǒng),移動路徑有實時顯示和模擬路線跟蹤,顯示一目了然,自動對位校正功能,切割精度更高,PCB只要在80mm2之內(nèi)的范圍內(nèi)放偏,機器視覺都可以進行自動路線校正,放寬了操作員在放板時精度的要求。大大提高了工作效率。
Automatic mark point positioning and correction system, the moving path has real-time display and simulated route tracking, the display is clear at a glance, automatic alignment correction function, cutting accuracy is higher, as long as PCB is biased within the range of 80mm2, machine vision can carry out automatic route correction, relaxing the operator's requirements for precision when placing the plate. It greatly improves the work efficiency.
4.刀具壽命監(jiān)測,銑刀切割一業(yè)距離后會自動上升和下降至另一段未切割的刀刃位置,上下距離及次數(shù)可根據(jù)刀刃長度設(shè)定,以延長銑刀壽命。
Tool life monitoring: after cutting one working distance, the milling cutter will automatically rise and fall to another section of the uncut cutting edge position. The up and down distance and times can be set according to the length of the cutting edge, so as to prolong the life of the milling cutter.
5.逶明的安全門設(shè)計,使加工過程一目了然,開門有急停預(yù)防加工時的意外,提供一個安全檢查的操用環(huán)境.
The safety door design of Weiming makes the processing process clear at a glance. There is an emergency stop when opening the door to prevent accidents during processing, providing an operating environment for safety inspection
6.光標取點編程方式,大大提高了編程效率和減少了編程時間
The programming method of cursor taking points greatly improves the programming efficiency and reduces the programming time
原理和應(yīng)用范圍: Principle and application range:
主要是利用銑刀高速運轉(zhuǎn)將多連片剛性PCB板,按預(yù)先編程路徑將之分割開來的設(shè)備,克服了以往走刀式和走板式分板機只能直線分割的局限性
It mainly uses the high-speed operation of the milling cutter to separate the multi connected rigid pcb board according to the pre programmed path, which overcomes the limitation that the former cutter walking and plate walking type splitters can only be divided into straight lines
視覺鑼板機性能指標:
Performance index of visual Gong board machine:
1,Overall(概述)
設(shè)備尺寸: 1220mm*1450mm*1420mm
重量: 500KG
底腳可調(diào)高度: 60~110mm
2,Manipulator(機械手)
操縱馬達類型: Panasonic MINAS A4系列
操縱馬達重復(fù)精度: 0.001mm
各軸最大工作范圍: 680mm*360mm*50mm
3,Work station(工作臺)
板的定位方式: 治具定位、萬能頂針定位、視覺校正
上下板方式: 人工放置
分板最大尺寸: 320mm*320mm
板最大厚度: 5mm
4,F(xiàn)ixturing(夾具)
剛性夾具: 萬能頂針(金屬)和專用防靜電治具
上端夾緊: 采用孔定位方式
5,Spindle Motor(主軸)
功率: 400W
最大轉(zhuǎn)速: 40000rpm/min
冷卻方式: 自然冷和風(fēng)冷兩種
更換工具方式: 專用扳手更換
6,Routing capability(切割能力)
最大切割速度: 100mm/s
最大移動速度: 3000mm/s
切割重復(fù)精度: 0.01mm
7,Vacuum System(真空系統(tǒng))
過濾系統(tǒng)功率: 1.5KW220V單相電機
過濾器: 立式和臥式兩種
8,Utilities(效用)
Power(功率): 2KW AC220V
Air supply(氣壓): 2~5KG/cm2
9,Programming(程序)
編程方式: 在線編程
編輯功能: 直線、斜線、圓孤、圓
程序存儲: 跟據(jù)需要選擇存儲位置
配置編程CCD: computar系列高像素彩色CCD
刀具直徑補償: 提供不同角度不同形狀補嘗供用戶選擇
過濾器設(shè)定: 每次加工完成自動清潔過濾器并將灰塵集中到集沙塵箱
10,Operation Monitors(操作監(jiān)視)
三色燈: 高亮度三色燈監(jiān)視機器的各種工作狀態(tài)
工具好壞檢測: 刀具壽命自動檢測,使用時間檢測
馬達過熱檢測: 具有過熱、過載、低電壓等保護功能
伺服過載檢測: 具有過載、線路是否正常、低電壓等保護功能
工具壽命跟蹤: 刀具壽命自動檢測,
分板計數(shù): 分板型號、分板計數(shù),多樣化的計數(shù)方式。
機器報錯記錄: 軟件自動記憶機器所有報警記錄
11,Accuracy(精度)
軸位置精度: 0.001mm
分板精度: 0.01mm
12. Safety(安全防護)
工作范圍保護罩: 采用四面密封保護方式
門的互鎖保護傳感器: 前后安全門微動開關(guān)感應(yīng),
緊急停止按鈕: 左右工作臺